dreamlab PPWR intro

Packaging & Packaging Waste Regulation (PPWR):

Understanding New Transport Packaging Regulation

The new EU Packaging Regulation explained

The Packaging and Packaging Waste Regulation (PPWR) is the European Union’s latest initiative to combat packaging pollution and foster a circular economy for packaging materials, to achieve the climate neutrality objective by 2050.

Published in the European Parliament’s Official Journal on January 22, 2025, and entering into force on February 11, 2025, this regulation replaces the existing Packaging and Packaging Waste Directive.

It introduces innovative standards and ambitious targets designed to revolutionise the production, use, and recycling of packaging materials across Europe.

For businesses involved in logistics or supply chain operations, the impact of these changes cannot be understated. However, with over 120 pages of technical and legal details, the regulation can feel overwhelming to navigate. That’s why we’ve created this comprehensive guide.

As a leader in eco-friendly transport packaging solutions, Corplex is here to help businesses like yours understand and adapt to this transformative regulation.

This guide will break down the most critical aspects of the PPWR, focusing on its implications for transport packaging.

Whether you manage logistics, supply chain strategies, or sustainability initiatives, this guide is packed to provide you with practical insights so you can prepare for the future.

By the end of this guide, you should have a clear understanding of:

  • What the new rules mean for your business operations,
  • How they may affect your logistics and supply chain,
  • The steps you can take to stay compliant and ahead of the curve.

Let’s explore how the new regulation is set to reshape transport packaging and how your business can lead the way in sustainable practices!

dreamlab PPWR

01.What is the PPWR?

PPWR, short for Packaging and Packaging Waste Regulation, is a comprehensive legislative reform designed to address packaging waste at its source. 

The PPWR introduces robust new standards to enhance packaging design, maximise recyclability, promote reusability, and increase waste management efficiency. 

It applies to all types of packaging within the EU, including primary (product packaging), secondary (grouping packaging), and tertiary/transport packaging (used during transportation and storage of products).

This new regulation underscores the EU’s dedication to minimising environmental harm while fostering a sustainable circular economy for packaging materials.

Packaging is crucial in safeguarding and transporting products; however, its environmental toll is substantial. That is why it is necessary to shift from the take-use-dispose model.

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02. Recyclability

The Packaging and Packaging Waste Regulation (PPWR) represents a pivotal shift in the European Union’s approach to sustainable packaging and waste management. Among its key focus areas is the article 6 about recyclability, a cornerstone of the EU’s broader efforts to transition to a circular economy.

Make all packaging (really) recyclable

First paragraph of the article 6 makes it clear.

All packaging placed on the market shall be recyclable.

All packaging on the market has to be recyclable in practice. This means that all packaging must be designed and manufactured in such a way that it can be recycled, and its materials are fit for reuse and repurposing.

The new regulations also introduces the concept of “packaging waste recycled at scale”, concepts defined in Article 3. (32) :

Packaging waste recycled at scale’ means packaging waste which is collected separately, sorted and recycled in installed infrastructure, using established processes proven in an operational environment which ensure, at Union level, an annual quantity of recycled material under each packaging category listed in Table 2 of Annex II equal to or greater than 30 % for wood and 55 % for all other materials; it includes packaging waste that is exported from the Union for the purpose of waste management and which can be considered to meet the requirements of Article 53. (11)

Long story short, packaging must be capable of being separately collected and sorted into specific waste streams without affecting the recyclability of other materials. This ensures that new recycled materials remain uncontaminated and of high quality. These secondary raw materials should be capable of substituting primary raw materials.

Introduction of Recyclability Grades for Packaging

Article 6 of the PPWR also introduces a classification system for packaging recyclability, assigning grades from A (highly recyclable) to C (minimum recyclability).

Packaging that falls below these grades (e.g., D or E) will no longer be allowed on the market from 1 January 2030.

Design for Recycling (DfR) mindset

By promoting design-for-recycling principles, the regulation seeks to reduce packaging waste, enhance resource efficiency, and foster the creation of high-quality secondary raw materials.

Complying with Article 6 means rethinking packaging design from the ground up. This involves not only selecting materials that are recyclable but also ensuring that the packaging can be easily processed by existing recycling infrastructure.

dreamlab recycled

03. Raw material & Recycled content

The European Union’s Packaging and Packaging Waste Regulation (PPWR) establishes a groundbreaking framework to reduce environmental impact and promote circularity in packaging. This includes strict guidelines on raw materials, recycled content, and the use of hazardous substances in packaging.

Recycled Content Requirements

Article 7 of the PPWR sets ambitious targets for incorporating recycled content into plastic packaging to minimise reliance on virgin materials:

  • By 2030 (mandatory targets):
    • 30% for single-use plastic beverage bottles.
    • 30% for PET-based contact-sensitive packaging.
    • 10% for contact-sensitive packaging made from other plastics.
    • 35% for all other plastic packaging. (eg. Transport Packaging)
  • By 2040 (non-binding targets):
    • 65% for single-use plastic beverage bottles.
    • 50% for all contact-sensitive packaging.
    • 65% for all other plastic packaging.
      (eg. Transport Packaging)

Certain types of packaging, such as medicinal product packaging, medical device packaging, compostable plastics, and transport packaging for dangerous goods, are exempt from these requirements. These targets aim to foster innovation in recycling technologies and ensure uniform standards across the EU market.

Restrictions on Raw Materials and Hazardous Substances

To enhance sustainability and safety, the PPWR also addresses the composition of raw materials used in packaging.

Packaging placed on the market shall be so manufactured that the presence and concentration of substances of concern as constituents of the packaging material or of any of the packaging components is minimised, including with regard to their presence in emissions and any outcomes of waste management, such as secondary raw materials, ashes or other material for final disposal, and to the adverse impact on the environment due to microplastics.

Ensuring Compliance and Transparency

To support these measures:

  • The European Commission will define methodologies for calculating and verifying recycled content by December 31, 2026,

 

  • A detailed evaluation of substances of concern will assess their impact on recycling, reuse, and safety, potentially leading to further regulations.

By integrating recycled content and minimizing hazardous substances, the PPWR paves the way for a packaging industry that is both sustainable and aligned with the principles of a circular economy.

dreamlab minimisation

04. Packaging Design:
Minimisation and Empty Space Reduction

The PPWR introduces stricter regulations on packaging minimisation through Article 10 and Article 24, setting new benchmarks for reducing packaging weight, volume, and empty space in transport and e-commerce packaging. These measures ensure that packaging is as compact as possible while maintaining product protection, usability, and safety.

Why Packaging Minimisation Matters

Excessive packaging depletes resources and generates unnecessary waste. By optimising packaging, businesses not only comply with regulatory standards but also lower costs, enhance sustainability credentials, and improve their brand’s environmental reputation. For consumers, less packaging means reduced waste, promoting more sustainable consumption habits.

Key Requirements Under Article 10

By January 1, 2030, all packaging must be designed to minimise weight and volume while preserving functionality.

Core requirements:

  • Packaging must be as lightweight and compact as possible without compromising product integrity.
  • Unnecessary design elements—such as double walls, false bottoms, and excessive layers—are prohibited.
  • Packaging must comply with performance standards outlined in Annex IV of the PPWR, ensuring adequate protection, handling, and transport efficiency.
  • Manufacturers must provide technical justification for the chosen packaging weight and volume.
  • By February 12, 2027, the European Commission will introduce harmonised standards defining maximum weight and volume limits for common packaging formats.

Exemptions:

Certain packaging formats are exempt if they are:

  • Legally protected designs or trademarks registered before February 11, 2025.
  • Used for products with geographical indications, such as wines and spirits.

Article 24: Limiting Empty Space in Packaging

To curb unnecessary packaging, Article 24 mandates strict limits on empty space within transport, grouped, and e-commerce packaging.

Key Requirements:

  • By January 1, 2030, the maximum allowable empty space ratio in packaging is 50%.
  • Filling materials such as paper cuttings, air cushions, bubble wraps, sponge fillers, foam fillers, wood wool, polystyrene or Styrofoam chips, shall be considered as empty space. 
  • Businesses using sales packaging as e-commerce and reusable packaging formats are exempt from the 50% rule but must still adhere to the minimisation standards in Article 10.

By 1 January 2030 or 3 years from the entry into force of the implementing acts adopted pursuant to paragraph 2, whichever is the latest, economic operators who fill grouped packaging, transport packaging or e-commerce packaging shall ensure that the maximum empty space ratio, expressed as a percentage, is 50 %.

Additional Considerations:

  • Fragile or irregularly shaped products may require extra space for protection.

 

  • Legal and safety requirements (e.g., space for labeling or food safety compliance) may justify additional packaging volume.

 

  • By 2032, the European Commission will reassess and potentially tighten empty space regulations, particularly for industries such as toys, cosmetics, electronics, and DIY kits.

 

  • The European Commission will define a standardised calculation method for empty space by February 12, 2028.

 

Minimising packaging is more than just regulatory compliance—it’s a strategic move toward sustainability and cost efficiency. Companies that adopt these principles will reduce waste, contribute to a circular economy, and strengthen their environmental commitments.

dreamlab reuse

05. Reusability

A Shift Away from Single-Use Transport Packaging

The most effective way to manage waste is to prevent its creation in the first place. That’s why reusability is a core principle of the Packaging and Packaging Waste Regulation (PPWR)

Article 29 introduces ambitious reuse targets to significantly reduce reliance on single-use packaging and promote sustainable alternatives across industries.

Transport packaging plays a crucial role in this transition, with specific targets set for 2030 and 2040:

 

  • By January 1, 2030: At least 40% of transport packaging must be reusable.
  • By January 1, 2040: Operators should strive for 70% reusable transport packaging (non-mandatory).
  • 100% Reusability: Economic operators using transport packaging between their own sites or with linked enterprises must ensure all packaging is part of a reuse system.

What Qualifies as Transport Packaging?

Transport packaging includes a variety of formats used for shipping and logistics, such as:

  • Pallets
  • Foldable plastic boxes
  • Boxes and trays
  • Plastic crates
  • Intermediate bulk containers
  • Pails, drums, and canisters of any size or material
  • Flexible packaging formats, including pallet wrappings or straps for securing goods during transport

Exemptions & Special Considerations

While PPWR sets clear reuse targets, Article 29 allows exemptions for specific cases:

 

  • Dangerous Goods: Packaging for hazardous materials (as defined in Directive 2008/68/EC) is exempt.
  • Large-Scale Machinery: Custom packaging for oversized machinery or equipment is excluded.
  • Food & Feed: Flexible packaging formats in direct contact with food and animal feed are not subject to reuse requirements.
  • Cardboard Boxes: Transport packaging in the form of cardboard boxes is exempt from reuse targets.

Future Steps & Implementation

To support the transition to reusable packaging, the European Commission will take key steps:

 

  • By February 12, 2027: A delegated act will define the minimum number of reuse rotations for common packaging formats, considering hygiene and logistical needs.

 

  • By June 30, 2027: The Commission will adopt a standardized methodology for calculating reuse targets under Article 29.

 

  • European Reuse Observatory: A new monitoring body will track implementation, gather data on reuse practices, and develop best practices.

Additionally, Member States may grant exemptions from reuse obligations for up to five years, depending on their national waste reduction performance. The European Commission also has the authority to introduce further exemptions as needed.

This regulatory framework represents a paradigm shift towards circularity, ensuring that transport packaging aligns with sustainable, long-term environmental goals.

dreamlab labelling

06. Identification & Labelling

Article 12 of the Packaging and Packaging Waste Regulation (PPWR) establishes standardised requirements for labelling packaging to enhance waste sorting, recyclability, and consumer awareness. 

It outlines mandatory labelling requirements, harmonised pictograms, and digital marking technologies, ensuring clear communication on packaging disposal and environmental impact.

Key Provisions for E-Commerce & Transport Packaging

Mandatory Harmonised Labelling (Effective 12 August 2028)

  • All packaging placed on the EU market must carry a standardised label indicating its material composition to facilitate consumer sorting​.

 

  • The labelling must be clear and easy to understand, using pictograms that are accessible to individuals with disabilities.

 

  • Transport packaging and packaging under deposit return systems (DRS) are exempt, except for e-commerce packaging

Digital Marking for Substances of Concern

  • Packaging containing hazardous substances must be identified using standardised, open, digital-marking technologies.
  • These digital labels will display at least:
    • The name of the substance of concern.
    • Its concentration in each packaging material

QR Code & Digital Data Carriers for Sorting Instructions

  • In addition to the physical label, economic operators may integrate a QR code or standardised digital data carrier.
  • This digital label will provide sorting instructions for each component of the packaging, facilitating proper waste management​.

Labelling for Reusable Packaging (Effective 12 February 2029)

  • A QR code or digital marking must provide:
    • Information on re-use systems.
    • Details of collection points.
    • Data on tracking trips and rotations.

 

  • Reusable packaging at the point of sale must be visibly marked and distinguishable from single-use packaging

Extended Producer Responsibility (EPR) Scheme Identification (Effective 12 February 2027)

  • Packaging covered under an Extended Producer Responsibility (EPR) scheme must include a QR code or another digital-marking technology.

 

  • This marking will indicate compliance with EPR obligations but must not mislead consumers about recyclability or reusability

Future Steps & Transitional Period

Secondary Legislation

The European Commission is tasked with adopting implementing acts by the 12 August 26 that define the details of harmonised packaging labels. These acts will establish:

 

  • The format, design, and specifications for labels.
  • Pictograms and digital marking standards to ensure clarity and uniformity.
  • Application rules for different packaging materials, considering environmental impact and consumer usability

Market Adaptation

Packaging manufactured before the compliance deadlines (August 12, 2028, and February 12, 2029) may continue to be sold for up to three years after the labelling requirements come into effect.

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07. Extended Producer Responsability

Extended Producer Responsibility (EPR) is a key principle in the Packaging and Packaging Waste Regulation (PPWR), ensuring that producers are accountable for the environmental impact of their packaging throughout its lifecycle. 

This policy follows the polluter pays principle (Article 191(2) TFEU), shifting the financial and operational burden of waste management from consumers and municipalities to producers and importers.

Under EPR, producers must prevent waste generation, improve recyclability, and finance waste collection and treatment, aligning with the EU’s broader circular economy and sustainability goals.

Obligations of Producers

All businesses that introduce packaging or packaged products into the EU market must comply with EPR regulations. These obligations include:

 

  • Registration: Producers must register with national authorities in each Member State where they operate.

 

  • Financial Contributions: They must cover the full cost of waste management, including collection, sorting, treatment, and disposal of packaging waste.

 

  • Waste Reduction Targets: Producers must help meet the EU’s packaging waste reduction goals, with specific reduction targets for 2030, 2035, and 2040.

 

  • Sustainable Design: Packaging must be recyclable, reusable, or made with recycled materials. EPR fees are adjusted based on recyclability performance grades.

 

  • Traceability & Reporting: Producers must report data on packaging materials used, volumes placed on the market, and waste management compliance.

Producer Responsibility Organisations

Producers can delegate their EPR obligations to Producer Responsibility Organizations (PROs), which manage collection and recycling efforts on behalf of multiple producers.

 

  • Some Member States require mandatory PRO membership.
  • PROs must operate transparently, ensuring that all producers contribute fairly.
  • Publicly operated PROs must disclose their financial contributions and activities regularly.

Special Considerations

Online Sales & Distance Selling

Non-EU producers selling online to EU consumers must appoint an authorised representative in each Member State where their products are sold.

Logistics & Repackaging

If a logistics company unpacks, repackages, or modifies products imported into the EU, it may be classified as the “producer” for the new packaging it introduces.

EPR & Fulfillment Services

Companies offering warehousing and shipping must ensure their clients comply with EPR obligations. If a producer fails to comply, the fulfillment service provider must suspend their services.

Compliance & Enforcement

To ensure adherence to EPR regulations, the PPWR mandates strict enforcement, including:

 

  • Penalties for Non-Compliance: Fines, suspension of operations, or removal from the national producer register.
  • Collection & Recycling Systems: Member States must establish return, collection, and recycling infrastructure to facilitate compliance.
  • Annual Reporting: Producers and PROs must submit detailed reports on their waste management efforts.
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08. Conformity Assessment Requirements

The conformity assessment process ensures that packaging aligns with the standards outlined in the Packaging and Packaging Waste Regulation (PPWR), safeguarding compliance with sustainability and safety requirements.

This procedure, detailed in Annex VII, Module A, relies on internal production control, a streamlined approach where manufacturers take full responsibility for verifying compliance with Articles 5 to 12 of the PPWR.

Key Steps in the Conformity Assessment Process:

Technical Documentation

Manufacturers must prepare comprehensive technical documentation to evaluate packaging conformity. This documentation includes:

 

    • A general description of the packaging and its intended purpose.
    • Detailed conceptual designs, manufacturing drawings, and material specifications.
    • Explanations of the design’s functionality and any applied standards or specifications.
    • A qualitative description of risk assessments and evaluations performed under relevant articles.
    • Test reports to substantiate compliance.

Manufacturing Control

The manufacturer is required to implement robust measures to ensure that the manufacturing process consistently produces packaging compliant with technical documentation and regulatory requirements. This includes ongoing monitoring and quality assurance practices.

Declaration of Conformity

For each packaging type, manufacturers must draft a written Declaration of Conformity. This declaration serves as a formal attestation that the product adheres to PPWR standards. Importantly:

 

    • The declaration must remain accessible to national authorities
      • for 5 years after the market introduction of single-use packaging 
      • for 10 years for reusable packaging.
    • Copies must be provided to relevant authorities upon request.

Role of the Authorised Representative

Manufacturers can delegate the responsibility for maintaining technical documentation to an authorised representative. This delegation must be formally defined and documented, ensuring full accountability and traceability.

Disclaimer:
Please note that this information is not intended to be legal advice. It provides a general overview of the PPWR based on accessible data. Readers are encouraged to consult publicly available information from relevant EU authorities and seek advice tailored to their specific circumstances if required.

This page was updated on January 2025, based on the Packaging and Packaging Waste Regulation published in the EU Official Journal on 22/01/2025.

Source website: www.eur-lex.europa.eu

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