AkyPak® Pallet boxes to

Ship more efficiently Reduce your footprint Optimize truck efficiency

akypak container

AkyPak® foldable large containers for non-palletisable loads will streamline your logistics operations. Also known as FLCs, Pallet Boxes or Sleeve Packs, these long-lasting and environmentally friendly containers consist of a pallet base, a foldable sleeve, and a lid. They offer high folding rates to optimize your reverse logistics and floor space while ensuring long-lasting performance.

Traditionally used to transport high-value critical pieces and components from parts manufacturers to product assembly plants, these durable, lightweight, and versatile containers are being utilized in an increasing number of industries. They serve as reliable solutions for shipping and storing a wide range of odd-shaped and difficult-to-palletize goods, parcels, and boxes.

The Key to a Lean & Streamlined Supply Chain
- Reusable Pallet Boxes

At Corplex, our commitment to bringing durable, reusable packaging solutions to market is exemplified by our AkyPak® Foldable Large Containers, standing out as true champions. Remarkably, some of our containers have been in continuous use since the 1970s! These incredibly strong pallet boxes and sleeve packs are constructed using three main parts:

lid
sleeve
pallet

A thermoformed HDPE Lid

The thermoformed HDPE Lid serves a dual purpose:It provides optimal protection of your contents while also allowing for the safe stacking of several containers. This ensures your items remain safe during transit and storage while efficiently utilising space.

An extruded Polypropylene Sleeve

The extruded Polypropylene Sleeve maintains the structural integrity of the container. It contains the items securely, without deforming, bulging or tearing. Additionally, the sleeve folds flat for the return trip, to optimize space

A thermoformed HDPE Pallet Base

Compatible with AGVs and traditional forklifts, the thermoformed HDPE Pallet Base, which serves as the foundation of the container, is far more resistant to impacts and blades than alternative materials such as wood or injected molded plastics

Companies we've helped to
optimise their operations

Why are AkyPak® Foldable Large Containers such a big help in logistics?

AkyPak® foldable large containers help enhance logistics efficiency, reduce costs, and improve sustainability, making them a valuable tool for modern supply chain management.

Key benefits include:

Space Optimisation

AkyPak® FLCs can be effortlessly collapsed when not in use, reducing their volume and maximizing storage space when empty, both during transportation and in storage facilities.

Cost Savings

AkyPak® FLCs reduce return shipping costs as they take up less space when empty. This leads to lower shipping expenses and a more efficient supply chain.

Flexibility

AkyPak® FLCs can adapt to varying load sizes, allowing for efficient use of space in trucks, ships, and warehouses. They can accommodate different types of products, reducing the need for specialized containers for each item.

Reduced Carbon Footprint

AkyPak® FLCs help optimize space, resulting in fewer trips and reduced fuel consumption. This contributes to a lower carbon footprint and aligns with sustainability goals.

Ease of Handling

AkyPak® FLCs are manufactured to be easy to handle, both manually and with machinery. This improves loading and unloading times, lowering labor costs and increasing overall operational efficiency.

Storage Efficiency

In warehouses, AkyPak® FLCs require less space for storage. This enables better organization and utilization of warehouse space.

Customisation

AkyPak® FLCs can be designed and customised to suit specific product requirements, providing additional protection and organization for different items.

Return Logistics

AkyPak® FLCs simplify the process of returning empty containers to suppliers or manufacturers, streamlining the reverse logistics process.

Durability

AkyPak® FLCs are made from durable materials that can withstand the rigors of transportation and handling, ensuring the safety of goods during transit.

International Shipping

Foldable containers are compliant with international shipping standards, making them suitable for global trade and reducing the need to transfer goods between different container types at various points along the supply chain.

Contact us for a free no-obligation consultation
with one of our container experts

We have three ranges of Reusable Pallet Boxes,
each defined by their folding features.

akypak classic 1
AkyPak® Classic

On return, the bases stack together, the lids stack together, and the sleeves fold flat and stored in erected containers.

akypak advanced
AkyPak® Advanced

On return, the container is collapsed into one piece, the sleeve folded in between the lid and base.

akypak pop n drop
AkyPak® Pop-n-Drop

Each side wall is connected to the base and simply pops up and down with minimal handling. Returned in one-piece.

3.D bespoke FLC

Your product requires a non-standardised transport solution?

Choose an all-round approach from design to production

 

The format or configuration that you require is not covered in our range of containers on offer? We can develop an optimised container that is perfectly suited to your products and protection requirements.

 

Call on the recognised know-how of our experts in order to develop the solution which meets your specific requirements.

Our Pallet Boxes are pretty much perfect...

but can be even better with a little customization.

Print

Anti-Static

Bespoke Dimensions

Reinforcements

Tailored Dunnage

Locking Systems

Track & Trace

Multiple sleeve configurations for your Pallet Box

M sleeve

M Folding Sleeve

The creases located on the shorter side of the sleeve enable it to be folded up for maximum efficiency when returning and storing.

An M-folded sleeve is used when the height is less than the internal width of the pallet.
Z sleeve

Z Folding Sleeve

The creases located on the longer side of the sleeve enable it to be folded up for maximum efficiency when returning and storing.

A Z-folded sleeve is used when the height is higher than the internal width of the pallet, but lower than the internal length.
custom sleeve

Custom Multi-Part Sleeve

Our expert team will design the perfect multi-part pallet sleeve for your individual needs - whether you prefer an opening at the narrow side or long side.
Prevent your operators from the strenuous task of loading and unloading heavy products with bespoke sleeve configuration

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